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| We are equipped with State of art M F & H F machines, capable of hardening
wide variety of components like Shafts. Spindles, Gear, Engine Valves, Ball
Heads, Lever etc.. We are also Certified under ISO 9001:2000 in March 04. We are equipped with
all basic Test Equipments like Rockwell Hardness Tester, Micro Hardness Tester,
Magnetic crack detector & Metallurgical Microscope. We also offer consultancy for selection of Material, Suitable Heat Treatment
Procedure, Testing & Failure Analysis. |
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Medium Frequency Induction Hardening
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| 1 |
M. F. Induction Hardening Machine : -
Make Inductotherm India Ltd. Ahmedabad
| 15-30 KHZ Frequency
Twin Spindle CNC Scanner for Hardening Components up to 500 mm. Length and 50 mm Dia,C.D. up to 4 mm |
| 2 | IEI make Transistorized Induction
Hardening Machine Complete with
Accessories. - By Induction Equipment
Pvt. Ltd.
| Model M6-50/50
50 KHZ Frequency
Twin Spindle CNC Scanner
for
Hardening Components up to 500 mm. |
| 3 |
Inductotherm make MF Indn M/C
| 3 & 10 KHZ, 150 KW, Twin Spindle CNC Scanner,
1200mm Length,150mm dia.& 2 to 7mm C.D |
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High Frequency Induction Hardening
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| With Vertical Progressive Hardening Machines and facility for Single Shot
Hardening. |
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Capacity
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| 1 |
For Progressive Hardening – Up to 25mm dia x 250 mm length, Holding Capacity
up to 300 mm length between centers.
| | 2 |
Case Depth: 0.5 to 2.5 mm. Quenching Medium – Water
| | 3 |
Single Shot Hardening Maximum 80 mm dia x 5 mm length.Case Depth 1 to 3 mm, Quenching Medium – OIL/WATER/AIR. |
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| EQUIPMENT AVAILABLE |
| 1 | High Frequency Generator -
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Valve Type, Thyristor Controlled
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| | Make - | EMA INDIA LTD. KANPUR |
| | 15 KW OUT PUT 450 KHZ Nominal Frequency | |
| 2 | High Frequency Generator - | Valve Type, Controlled with variac. |
| | Make - |
TECHNIC ENGINEERING, BOMBAY
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| | 20 KW OUTPUT 450 KHZ Nominal Frequency | |
| 3 | Vertical Progressive Hardening Attachments - | CNC
| | | Capacity | |
| | Vertical Traverse - | 250 mm max |
| | Holding - | 300 mm max |
| | Dia - | 25 mm |
| | Traverse Speed variable from 2 to 50mm / Sec, Rotational Speed – 50 to 250
RPM.
Quenching Medium – Water./Polymer | |
| 4 | Vertical Electrical FAC Furnace | For Tempering Max. Temp. 700 C |
| 5 | Bench Grinder | |
| 6 | High Speed Cut-off Wheel M/C | Up to 50 mm cut. |
| 7 | Metallographic Polishing Machine. | |
| 8 | Hydraulic Hot Mounting Press 1” Dia | |
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| Induction Hardening Equipment & Capacity |
| Sr. No. |
Make |
Type |
Frequency KHZ |
Maximum Dia
mm |
Maximum Length
mm |
C.D. mm |
| 1 |
Inductotherm -
Twin Spindle |
M.F |
Dual 3 & 10 |
150 |
1200 |
2 to 10 |
| 2 |
Inductotherm -
Twin Spindle |
M.F |
15 to 30 |
50 |
500 |
1.5 to 4.5 |
| 3 |
I. E. I.Twin Spindle |
M.F |
50 |
50 |
500 |
1.5 to 4.0 |
| 4 |
EMA India |
H.F |
450 |
25 |
300 |
0.8 to 2.5 |
| 5 |
Technic Engg |
H.F |
450 |
25 |
250 |
0.8 to 2.5 |
| 6 |
INDUCTOTHERM- TWIN SPINDLE |
H.F |
200 |
40 |
500 |
1 to 2.5 |
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All the Machines are equipped with CNC Scanners (Vertical Progressive Hardening
Machines) having Capacity, as detailed in the table above.
Electrical
FAC Furnace for Tempering up to 700 C & 150 kg. |
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| Quality Control Equipment |
| Sr No |
Description |
Make |
Range |
| 1 |
Rockwell Hardness Tester |
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HRA. B.C. |
| 2 |
Rockwell Superficial Hardness Tester
| | HRA. B.CHR 15,30,45 N
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| 3 |
Micro Hardness Tester
| FIE
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10 gms to 1 kg
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| 4 |
Magnaflux Magnetic Crack Detector
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Up to 1600 amps
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| 5 | Metallurgical Microscope
| Vardhan Works |
Up to 400 x
| | 6 |
Portable Hardness Tester
| | HR A & CUp to 150 dia
| | 7 |
Refractometer – for Polymer %
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Up to 20 %
| | 8 |
Calibrated Eye Piece
| | Up to 10 mm0.1 mm
| | 9 |
Suitable Support Equipment like Cut off M/C, Grinder, Belt Polisher, Hot Mounting
Press, Lapping Machine etc..
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